Off-highwayCFD simulation
Heat-exchanger flow distribution
An unfavorable inlet geometry left large parts of the cooler matrix under-supplied. CFD exposed the recirculation and guided the geometry iterations.
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Simulation for specific development tasks.
Customer-independent dossiers from vehicle engineering, rail, energy storage, process engineering and aviation – clearly separating documented analyses from archived project scopes.
Applications
Technical project portfolio by application area.
Mobile machinery
Cooling, airflow, pressure loss and component integration in constrained installation spaces for agricultural and construction machinery.
Off-highway
Off-highwayCFD simulation
Oil cooler and shroud
Two design variants were compared in terms of airflow, pressure loss and transferable cooling duty.
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Off-highwayCFD simulation
Early cooling-concept assessment
Airflow, pressure loss and hot-air recirculation were assessed before a prototype of the enclosed machine was built.
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Off-highwayCFD simulation
Off-highway cooling system
A full-machine assessment combined inlet and outlet routing, pressure loss, component position and fan demand.
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Off-highwayCFD simulation
Mortar-machine cooling
A full-machine CFD assessment investigated why the existing fan and airflow arrangement did not meet the cooling requirement.
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Off-highwayCFD simulation
Muffler position in an exhaust shaft
Several installation positions were compared using volume flow and back pressure through the exhaust shaft.
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Off-highwayCFD simulation
External intake duct
Geometry variants were compared in terms of airflow, resistance and wake stability.
View projectOff-highwayCFD simulation
Full-vehicle engine cooling
A full-vehicle model combined heat balance, airflow and system resistance to support preliminary cooling-component selection.
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Off-highwayCFD simulation
Early-stage cooling optimization
Four enclosure variants exposed how hood volume and openings affected airflow, pressure loss and temperature while the design was still fluid.
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Off-highwayCFD simulation
Grain-cleaning airflow
A staged CFD study linked radial blower, volute, air channels and several sieve levels in a system-wide assessment of cleaning airflow.
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Off-highwayCFD simulation
Hydraulic-reservoir flow paths
Two reservoir geometries were structured as a steady internal-flow study of short-circuit paths, mixing regions and residence behaviour relevant to deaeration.
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Off-highwayCFD simulation
Mobile-machine cabin climate
A transient thermal scope linked heating and cooling capacity, airflow distribution, surface temperatures and external loads for comparison of compact HVAC concepts.
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Off-highwayCFD simulation
Heavy-equipment intake systems
A sequence of CFD assignments assessed cross-sections, routing variants, environmental states and multi-branch air distribution in high-flow intake systems.
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Off-highwayCFD simulation
Exhaust routing and distribution
CFD comparisons of exhaust paths combined system resistance, branch split, section uniformity and packaging in a documented routing trade study.
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Off-highwayCFD simulation
Retrofit after fan-flow reversal
A CFD variant study reassessed a cooling system after changing fan direction and linked operating point, enclosure openings and local turning losses.
View projectAutomotive
Structures, durability and fluid systems: static, modal and fatigue assessment plus CFD for lines, brackets, elastomers, corrugated hoses, actuators and fastening components.
AutomotiveFEA · fatigue
Fluid-line vibration durability
An automated FEA workflow assessed routed tube and hose assemblies with brackets across static loads, modes, vibration excitation and fatigue.
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AutomotiveFEA · static / nonlinear
Elastomer and spring assemblies
Nonlinear structural models assessed deformation, contact and load transfer in compact spring, bump-stop and elastomer assemblies.
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AutomotiveFEA · static and CFD
Corrugated hose systems
Related assignments combined structural mechanics and internal flow to assess flexible line sections for movement, local demand and flow resistance.
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AutomotiveCFD · steady-state
Liquid-circuit pressure loss
Several internal-flow assignments combined lines, couplings and cleaning paths into temperature-dependent resistance characteristics for complete liquid circuits.
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AutomotiveCFD · steady-state
Fluid-actuator inflow
A CFD variant study assessed how an upstream elbow changed inlet profile, internal flow and the resulting hydraulic action of a fluid actuator.
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Automotive · E-mobilityFEA · static
FEA of fastening components
Parametric structural models assessed clips, brackets and compact fastening parts for assembly, contact, load path and local overstress.
View projectRail engineering
Aerodynamics, driver-cab climate, fire assessment and powerpack cooling.
RailCFD simulation
Locomotive aerodynamics
Whole-vehicle and cab-front accounts were consolidated into an aerodynamic variant study.
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RailCFD simulation
Fire detection in a locomotive powerpack
Normal operation and defined fire scenarios were modeled to assess temperature histories at detector locations.
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RailCFD simulation
Driver-cabin thermal comfort
A transient thermal-flow analysis assessed heating, cooling and temperature distribution in a driver cabin under extreme ambient conditions.
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RailCFD simulation
Rail-powerpack cooling
Pressure, velocity and temperature fields were compared at standstill and in motion to assess cooling paths and recirculation.
View projectEnergy storage
Temperature distribution, climate control, module spacing and system resistance in containers.
Energy & storageCFD simulation
Module spacing in a storage container
A parametric CFD study examined how narrower gaps between battery modules affect pressure loss and cooling performance.
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Energy & storageCFD simulation
Thermal analysis of a storage container
The dossier combines a thermal container analysis with method-led selection of air-conditioning, outside-air and enclosure concepts for stationary storage.
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Energy & storageCFD simulation
Battery-module air cooling
A module-level thermal scope compared passive heat rejection and forced-air cooling to assess transient temperature development and inlet/outlet routing.
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Energy & storageThermal analysis
Liquid-cooled battery module
A coupled electro-thermal model boundary linked cells, current-carrying interconnects and integrated cooling channels for time-dependent assessment of a load profile.
View projectPlant, flow components and structures
Shape optimization, process flow and structural assessment.
Process & plant engineeringCFD simulation
Shape optimization of a flow bend
CFD and adjoint optimization were used to develop a compact flow turn within defined packaging constraints.
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Process & plant engineeringCFD simulation
Separator baffles in a pipe reactor
CFD assessed the form and orientation of separator baffles whose movement through pipe bends could impair stable operation.
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Process & plant engineeringCFD simulation
Gas dispersion in a process bunker
Flow simulations assessed air routing, gas transport and the effect of regular and additional extraction paths inside a partially filled process enclosure.
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Process & plant engineeringCFD simulation
Bunker ventilation during gas release
A separate CFD study assessed dilution and removal of a released gas in an industrial bunker across regular and additional ventilation states.
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Process & plant engineeringThermal analysis
Helical-coil heat exchanger
Analytical heat-exchanger sizing and thermal CFD were combined to assess cooling duty, outlet state and flow resistance in a compact helical-coil system.
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Process & plant engineeringCFD simulation
Valve flow characteristic
A compressible internal-flow analysis described valve throughput across several pressure states and connected the characteristic curve to local loss mechanisms.
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Process & plant engineeringCFD simulation
Windbreak for a container system
External-flow CFD compared windbreak geometries and their influence on intake, discharge, local pressure and wind loading around a standalone technical installation.
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Process & plant engineeringCFD simulation
Finned-tube heat exchanger
A reduced-order CFD approach translated the complex tube-and-fin structure of an industrial heat exchanger into a defensible resistance model for the plant-level network.
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Process & plant engineeringCFD simulation
Waste-heat process and bypass
CFD variants linked pressure loss, bypass split and thermal-equipment approach flow in a system-level assessment of an industrial waste-heat path.
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Process & plant engineeringCFD simulation
Wear mapping in a hot-gas path
A multiphase assessment connected the flow field with particle paths and impact patterns to classify potential wear concentrations in a hot process-gas route.
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Process & plant engineeringCFD simulation
Spark pre-separator
Gas-particle CFD compared chamber and guide variants intended to divert hot or coarse particles away from the main stream before downstream equipment.
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Process & plant engineeringCFD simulation
Combustion-chamber primary air
A CFD analysis assessed how primary air passed through distributors and inlet openings into an industrial combustion chamber and spread across the relevant section.
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Process & plant engineeringCFD simulation
Hot-gas mixing chamber
A thermal CFD scope compared internal guide geometries for mixing several hot process-gas streams and their effect on outlet uniformity and pressure loss.
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Process & plant engineeringCFD simulation
Particle distribution in flue gas
A multiphase CFD scope addressed the split of gas and solids upstream of two fan inlets and the effect of targeted guide geometry on asymmetric loading.
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Process & plant engineeringCFD simulation
Installed fan characteristic
A CFD-to-measurement study considered an axial fan within its test or installation geometry and extended the comparison across geometric variants.
View projectStructures, lines and fastening systems
Static, dynamic and nonlinear assessment of assemblies, fluid lines, fasteners and interfaces.
Process & plant engineeringFEA structural analysis
Cooling-assembly structure
A finite-element model assessed the assembly, welded joints and support reactions across operating, exceptional and vibration load families.
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Process & plant engineeringFEA structural analysis
Cyclically loaded bolted joint
An analytical and numerical assessment linked preload, contact state and changing external loads in a traceable verification of bolt and surrounding structure.
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Process & plant engineeringThermal analysis
Thermal support-frame decoupling
A heat-conduction and boundary-condition model compared beam and support variants to limit heat transfer from hot equipment into the frame and sliding bearings.
View projectDevelopment partnership
Aerodynamic and structural development support for a cargo UAV.
AerospaceCFD simulation
UAV development partnership
Termoflow supports unmanned-aircraft development with aerodynamic, thermal and structural analysis.
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