Project / Rail engineering

Rail powerpack: cooling across operating conditions

Pressure, velocity and temperature fields were compared at standstill and in motion to assess cooling paths and recirculation.

CFD flow and temperature field around a rail powerpack
Rail · CFD simulation · Thermal analysis
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Rail
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CFD simulation · Thermal analysis

Engineering question

The cooling system of an enclosed power unit had to work at standstill and under vehicle-motion conditions.

Model & approach

  • Build a simplified CAD model of the powerpack
  • Compare airflow, pressure loss and temperature distribution
  • Evaluate cooler inlets/outlets and possible recirculation

Boundary conditions

  • Standstill and motion as separate operating conditions
  • Multiple coolers within a complex enclosure
  • System-level flow and thermal result fields

Results of the assessment

  • The operating conditions produced different airflow paths.
  • Pressure loss and airflow had to be assessed together.
  • At one development stage, the simulation showed recirculation above the coolers.

Engineering consequence

The assessment focused subsequent work on air paths, pressure loss and recirculation zones.

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