Project case / Customer-independent

Flow routing and bypass design in a waste-heat process

CFD variants linked pressure loss, bypass split and thermal-equipment approach flow in a system-level assessment of an industrial waste-heat path.

Anonymized flow paths through an industrial waste-heat system
Process & plant engineering · CFD simulation · Thermal analysis
Industry
Process & plant engineering
Services
CFD simulation · Thermal analysis
Evidence boundary
Anonymized internal project documentation

Engineering question

A complex gas path had to serve several operating states and components without excessive losses or maldistribution from turns, internals and bypass geometry.

Model & approach

  • Model the complete gas path with main route, bypass and relevant equipment
  • Compare resistance, split and local approach flow across geometry variants

Boundary conditions

  • Hot process-gas flow across several operating and bypass states
  • Internals, turns and heat-exchanger regions treated as one flow system

Results of the assessment

  • The system model located loss contributions and distribution issues along the gas path.
  • Bypass and internal geometry could be compared with common balance and field criteria.

Engineering consequence

The assessment supported refinement of bypass area, flow routing and approach flow to process equipment.

Context

This page summarizes internal project documentation independently of the customer. Absolute values, confidential geometry and independent physical validation are not published.

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