Project case / Customer-independent

Particle-based wear mapping in a hot-gas system

A multiphase assessment connected the flow field with particle paths and impact patterns to classify potential wear concentrations in a hot process-gas route.

Qualitative wear indicators in an anonymized hot-gas duct
Process & plant engineering · CFD simulation · Multiphysics & optimization
Industry
Process & plant engineering
Services
CFD simulation · Multiphysics & optimization
Evidence boundary
Anonymized internal project documentation

Engineering question

Local abrasion could not be inferred from gas velocity alone because particle inertia, turning and wall interaction governed the load.

Model & approach

  • Calculate gas flow and representative particle classes in a coupled model
  • Map impact locations, approach direction and near-wall loading indicators

Boundary conditions

  • Particle-laden hot-gas flow
  • Project-specific particle, wall and operating assumptions

Results of the assessment

  • Turns and secondary flow concentrated particles on specific wall regions.
  • The maps distinguished highly exposed zones from regions with limited particle interaction.

Engineering consequence

Critical surfaces could be prioritized for protection, geometry revision or targeted material selection.

Context

This page summarizes internal project documentation independently of the customer. Absolute values, confidential geometry and independent physical validation are not published.

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