Project study

FEA of clips and compact fastening components

Parametric structural models assessed clips, brackets and compact fastening parts for assembly, contact, load path and local overstress.

Local stress-field detail of a fastening component
Automotive · E-mobility · FEA structural analysis
Industry
Automotive · E-mobility
Services
FEA structural analysis

Engineering question

Thin fastening parts had to accommodate assembly motion and service load while changing contact and local notches governed their response.

Model & approach

  • Represent assembly and service states with nonlinear contact
  • Compare variants through reaction force, deformation and local stress fields

Boundary conditions

  • Thin-walled or compliant geometries
  • Project-specific restraint, friction and prescribed displacement or force

Results of the assessment

  • Contact location and local form governed load transfer more strongly than nominal section alone.
  • Parametric evaluation exposed robust and sensitive detail regions.

Engineering consequence

Geometry, material state and installation condition could be narrowed for further design or testing.

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