Project study

Cooling-system retrofit after reversing fan flow

A CFD variant study reassessed a cooling system after changing fan direction and linked operating point, enclosure openings and local turning losses.

Two CFD flow fields for opposite fan-flow directions
Off-highway · CFD simulation · Thermal analysis
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Off-highway
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CFD simulation · Thermal analysis

Engineering question

Reversing the functional air path changed not only velocity direction but also approach flow, system resistance and loading of nearby components.

Model & approach

  • Compare suction and pressure fan arrangements in the complete installation space
  • Assess opening and enclosure variants through flow path, pressure demand and local approach flow

Boundary conditions

  • Same cooling components with reversed fan direction
  • Several enclosure and opening concepts for the retrofit

Results of the assessment

  • Direct impingement on solid installations introduced additional turning losses.
  • Revised openings provided a clearer path for the changed system function.

Engineering consequence

The study focused retrofit development on enclosure openings, approach flow and the newly relevant fan operating point.

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