Project / Thermal management

Geometry comparison for an oil cooler and shroud

Two design variants were compared in terms of airflow, pressure loss and transferable cooling duty.

CFD airflow through an air-to-liquid heat exchanger
Off-highway · CFD simulation · Thermal analysis
Industry
Off-highway
Services
CFD simulation · Thermal analysis
Evidence boundary
Anonymized project narrative

Engineering question

The cooler geometry had to provide the required heat rejection within the available package space without unnecessarily restricting the air side.

Model & approach

  • Compare two oil-cooler and shroud geometries
  • Assess inlet flow, pressure loss and heat transfer together
  • Review the effects of inlet, fin and tube geometry on the design

Boundary conditions

  • Project-specific heat-rejection target
  • Restricted installation space and prescribed connections
  • Airflow and liquid-side heat rejection treated as coupled design quantities

Results of the assessment

  • The variants produced different inlet-flow patterns and thermal performance.
  • The modified geometry was described as a clear improvement in the project account.
  • The comparison exposed the trade-off between heat transfer, pressure loss and packaging.

Engineering consequence

The revised cooler and shroud geometry was selected as the basis for detailed development.

Context

Absolute operating data and a measurement comparison are not part of the documented assessment.

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