Project / Agricultural machinery

Full-vehicle simulation of an engine-cooling system

A full-vehicle model combined heat balance, airflow and system resistance to support preliminary cooling-component selection.

CFD streamlines through the engine bay of a mobile machine
Off-highway · CFD simulation · Thermal analysis
Industry
Off-highway
Services
CFD simulation · Thermal analysis

Engineering question

Engine-bay cooling had to be assessed both without ram air and with the vehicle moving.

Model & approach

  • Reduce the CAD model to flow- and heat-relevant detail
  • Represent engine, hydraulic and exhaust heat sources and cooling-air inlet conditions
  • Evaluate velocity, pressure, temperature and the system-resistance curve

Boundary conditions

  • Stationary operation and slow vehicle movement
  • Charge-air/water and oil coolers within the cooling concept
  • Simplified full vehicle with project-specific openings and installations

Results of the assessment

  • The simulation exposed inlet paths, pressure zones and temperature fields in the engine bay.
  • The second operating point enabled a comparison of ram-air influence.
  • A system-resistance curve was derived from airflow and pressure loss.

Engineering consequence

The results supported preliminary selection of fans and fan drives.

Context

Preliminary sizing of fans and fan drives applies to the operating conditions assessed.

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